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Industrial Carbon Black System

Industrial Carbon Black System-On this Product Details Page, You Can Find Comprehensive and in-Depth Industrial Carbon Black System Descriptions; You can Contact the Supplier RESEM for More Active carbon equipment,Industrial Carbon Black,N220,N330,N550,N660,Pyrolysis carton black,Carbon Black,Carbon Black Pellet,Carbon Black Fuel, Product, Price, Description from ( RESEM )...

Industrial Carbon Black System
Payment & Shipping Terms:
  • FOB Price:US $ 1200000-1500000/ Set
    Get Latest Price
  • Min Order:1 Set/Sets
  • Shipping PortQingdao, or Shanghai
  • Delivery Time:within 20 Days
  • Payment Terms:T/T, L/C, Western Union, Cash
  • Supply Ability:300
  • Capacity:20-30 Tones per Day

Parameter above for reference only,please click below to know more.

Click to download the Industrial Carbon Black System Brochure
Sales Director: Mr. Mark Zhang

Product Features

1. The origin of ash content in carbon black 
There are two origins of the ash in pyrolyzed carbon black. It may come from the dust and dirt on surface of waste tyres, or such organic and inorganic compounds in tyres as CaCO3, Ca (HCO3)2, SiO2 and kaolin. These substances are mixed into the carbon black during the pyrolysis process of tyres. 

2. Removing ash from carbon black 
Due to the various compositions of ash, it is a complex process to remove ash form carbon black. Moreover, as the ash is fully mixed with the carbon black, a chemical process is usually prefered instead of a physical process to reduce the as content in carbon black. 

3. Process flow 
Carbon black - steel wire seperated - carbon black primary crushing - conveyor feeding - reacting tank - washing tank - neutralizing tank - washing - drying - fed to grinding machine with screw conveyor.




Product Specifications

Items Contents
Model CB 
Brand RESEM
Raw material Pyrolysis carton black from Waste tyres, waste rubber
24-hour capacity 20-30 tones
Product Industrial Carbon Black N220/N330/N550/N660
Power in total 100 Kw
Life 5 years
 
 


Product Details

Pyrolysis has been a useful procedure to treat waste-tire, which decomposes waste-tire at high temperature in the absence of oxygen. This thermal decomposition process generates pyrolysis oil, combustible gas, and char, which distribute in liquid phase, gas phase, and solid phase, respectively. Pyrolysis oil and combustible gas are fuels, while char is composed of carbon black and ash. Thus, char would be economically worth while to be treated before reuse. In this study, based on the resistivity difference between carbon black and ash, ash can be removed from char in the principle of electrostatic separation and thus increase the value of char. In this study, the objective was to separate ash from char by electrostatic separation process, different char including waste-tire pyrolytic char (raw char), low pressure re-pyrolytic char, ZnO-added char (12% ZnO mixed with 600 oC re-pyrolytic cahr) and man-made char (N600 carbon black mixed with 14.5% metallic oxide) were tested. 





Product Description

Vehicle tires are recyclable and the various components can be separated and reclaimed for resale. Tire Recycling, referred to as Tire Pyrolysis, has become an eco-friendly method to reclaim raw materials from used or damaged tires while reducing the burden on landfills.
 
Carbon Black is a major component in most tires, consisting of up to thirty percent of the tire construction.  It adds strength, abrasion resistance and UV protection. Carbon Black is traditionally produced through the combustion of hydrocarbons like oil.  As fuel prices and demand for carbon black increases, tire producers search for alterative sources of “green” carbon black.
 
Pyrolysis is a process that begins with shredding old tires to extract most of the steel and fiber. The chips are then heated in an atmosphere-controlled vessel where gases are released and can be collected to be used as fuel. The solid material remaining has a high concentration of carbon black. It is then screened and run through magnets to remove any remaining fiber and steel.
 
At this point the material is of little value, full of agglomerates and grit. Additional milling is required to produce high quality material of commercial value.
 
RESEM offers various mills specially suited for the abrasive characteristics of carbon black capability of producing a range of product particle sizes for pilot to large scale operations
 
Equipment List 

NO. Name Qty Unit
1 Mechanical grinder host 2 set
2 Cyclone dust finished screw conveyor device 2 set
3 Sieve vibrating disc 1 set
4 Magnetic Sepaator 1 set
5 Continuous mixer 1 set
6 Carbon black granulator 1 set
7 Semi-automatic packaging machine 1 set
8 Screw Conveyor 2 set
9 Electrical control cabinet 1 set
10 Plumbing connections, pipes, etc. 1 set
11 Test instruments, etc 1 set
 

Product Certification

This information is Verified by Bureau Veritas and validity period is 2013/04/24 --- 2014/04/24
All the information below may covers both RESEM Group, Our Relationship will be affirmed according to china laws and regulations , also it will be clearly display in the Business license >>

Production Capacity:

Product line name Production Line Capacity Actual Units Produced(Previous Year)
Pyrolysis Plant Equipment 300 sets 180 sets
Plastic Pyrolysis Machine 280 sets 120 sets
Oil Distilation Plant 200 sets 100 sets
Rubber crusher 300 sets 200 sets

Export Market Distribution:

Market Revenue(Previous Year) Total Revenue (%)
North America USD 242,500 6.59
South America USD 291,000 7.91
Eastern Europe USD 145,500 3.95
Southeast Asia USD 485,000 13.18
Africa USD 97,000 2.64
Mid East USD 336,000 9.13
Southern Europe USD 144,000 3.91
South Asia USD 1,940,000 52.69

Production Machinery:
Machine Name Brand & Model No. Quantity Number of Year(s) Used Condition
Plasma cutting machine LGK-63 18 4.0 Acceptable
Welding machine BX1-630 89 2.0 Acceptable
Automatic welding machine CZ 1 2.0 Acceptable
Rolling machine No information 3 2.0 Acceptable
Radial drilling machine Z3050 2 2.0 Acceptable

Testing Machinery:

Machine Name Brand & Model No. Quantity Number of Year(s) Used Condition
Vernier caliper 0-300mm 20 2.0 Acceptable
Petroleum products furnace carbon residue tester SYD-0170 1 2.0 Acceptable
Petroleum product sulfur content tester SYD-380 1 2.0 Acceptable
Petroleum products flash point and burning point tester SYD-3536 1 2.0 Acceptable
Petroleum product density tester SYD-1884 1 2.0 Acceptable
Petroleum products viscosity tester SYD-265B 1 2.0 Acceptable
Gradienter NLA432 1 2.0 Acceptable

Production Flow:

  • 1.Baiting
    1.Baiting
  • 2.Jointing
    2.Jointing
  • 3.Welding
    3.Welding
  • 4.Painting
    4.Painting

Certification:

Certified Picture Certification Name Certified By Certificate No. Product Name & Model No. Available Date-Expired Date
CE SGS 0465/IN-IST-09 Environmental-protection Oil-refining Equipment Using Waste Rubber and Plastics & HA-2-15,HA-2-18,HA-2-20/RESEM Nov 18, 2014 -- Jan 28, 2016
ISO9001:2008 Beijing Zhongshui Brilliant Certification Co.,Ltd 08909Q1968R0M Scope: Production and service of environmental-protection oil-refining equipment Using waste rubber and plastics. Nov 18, 2014 -- Jan 28, 2016
ISO14001:2004 Beijing Zhongshui Brilliant Certification Co.,Ltd 08909E0336R0M Scope: The environmental management systems of shangqiu donghe special equipments co., ltd. have the ability to deal with the production and service of environmental protection of oil-refining equipment using wasted rubber and plastic. Nov 18, 2014 -- Jan 28, 2016

Inquiry

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