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Continuous Scrap Tire Pyrolysis Plant

Continuous Scrap Tire Pyrolysis Plant-On this Product Details Page, You Can Find Comprehensive and in-Depth Continuous Scrap Tire Pyrolysis Plant Descriptions; You can Contact the Supplier RESEM for More Pyrolysis Plant,Tire Pyrolysis Plant,Scrap Tire Pyrolysis Plant,Continuous Pyrolysis Plant, Product, Price, Description from ( RESEM )...

Continuous Scrap Tire Pyrolysis Plant
Payment & Shipping Terms:
  • FOB Price:US $ 600000-800000/ Set
    Get Latest Price
  • Min Order:1 Set/Sets
  • Shipping PortQingdao, or Shanghai
  • Delivery Time:within 20 Days
  • Payment Terms:T/T, L/C, Western Union, Cash
  • Supply Ability:300
  • Capacity:20-50 tons per day Tones per Day

Parameter above for reference only,please click below to know more.

Click to download the Continuous Scrap Tire Pyrolysis Plant Brochure
Sales Director: Mr. Mark Zhang

Product Features

waste tire pyrolysis plant 
1)ISO,CE.. 
2)Auto welding 
3)Life more than 6 years 
4)Life long maintenance and Many safety device

Product Specifications

The Specification please contact us with : sales@pyrolysisoil.net 

  • Tire shredding system ( optional )
  • Constant temperature heating system
  • Continuous pyrolysis system
  • Carbon black production system ( optional )
  • Combustible gas scrubbing system
  • Gas purification system
  • Control system
  • Oil distillation system ( optional )

The Perfect Solution (Pyrolysis Process)

Pyrolysis is the decomposition of organic compounds under oxygen free (anaerobic) atmosphere that produces gas, oil, carbon black and steel. Efficient industrial Pyrolysis is a process to treat the rubber and industrial plastic wastage as well. 

As a result of pyrolysis of wastage tyres one obtains, 

FUEL OIL (40% to 45%)

The main oil product produced by our recycling application is the fuel oil that is wide used for industrial and commercial purposes. The oil has 40% to 45% of the amount of recycled scrap tyres, which will be carried with licensed tanker trucks. 

After distillation of diesel, mixed oil and GB 0# diesel technical indicators comparison

项目/items 柴油(精馏后)/diesel(afterdistillation) 混合油/mixed oil
氧化安定性/
Oxidation stability
2.0 1.5 2.5
硫含量/sulfur
volume %
0.005 0.005 0.05
10%蒸余物残碳
/steam residual
carbon residue %
0.25 0.25 0.3
灰分/ashes% 0.008 0.1 0.01
铜片腐蚀/级
/copper corrosion/level
1.1 1.1 1
水分%/water 痕迹/ traces 1 痕迹/ traces
机械杂质
/mechanical
impurities
无/no 无/no 无/no
密度/density 0.85 0.88 0.83-0.87
凝点/freezing
point /℃
-10 -5 0
闪点(闭口)/flash
point(closed)/℃
45 40 55
运动粘度
/kinematic
viscosity
2.5 5.0 3.0-8.0
燃烧值
/combustion value
9500 10000 8500
色度/color 1.2 4.5 ≤3.5
十六烷值/ Cetane
number
43 38 46
 
 

CARBON BLACK (30% t0 35%)

Carbon Black is the main product recycled by Pyrolysis technology. The amount of recycled carbon black is 30% to 35% (depending on the type of tyres) of the total amount of scrap tyres recycled in the system. Carbon black is used as raw material or main ingredient in many industries and the chemical structure of carbon black strengthens, lengthens the endurance, and improves the coloring features of the materials.

Carbon Black Specifications
Properties Analysis Method Rubber powdered carbon Carbon black grades in US
HAF(N330) SRF(N754) MT(N908)
Iodine Adsorption Number, mg/g ASTM D-1510 176 82 24  
DBP Absorption, cm3/100g ASTM D-2414 78 92-102 50-65 26-44
CTAB Surface Area, m2 /g ASTM D-3765 68 74-90 23-39  
pH - Value ASTM D-1512 9 7-9 7-10  
Heating Loss, % max ASTM D-1509 1.5 2.5 1.5 1.5
Ash Content, % max ASTM D-1506 10 0.5 0.5 0.5
Average Particle Size, nm MICROSCOPE
ELECTRONIQUE
300 mesh      
Carbon black produced by Pyrolysis process (CBp) is more economical compared to carbon black produced primarily from petroleum and is more price-efficient to be used as an ingredient in the industries listed; 

  • Electric cable jacketing
  • Conveyor band
  • Carrier Bands
  • Hose and doormat
  • Black nylon bag
  • Rubber additive
  • Automotive spare parts
  • Heat isolation
  • Black colorant in rubber materials
  • Plastic pipes
  • Industrial rubber products
  • Fire fighting

STEEL WIRE (10% to 15%)

Tyres contain steel wires and the amount range of 10% to 15% of thetotal tyre wastage. All of the steel present in the tyre can be detached after the Pyrolysis recycling process is completed. Valuable steel wires are pressed and sold to steel and scrap dealers. 

GAS (10% to 12%)

Non-Condensable gases arise during the pyrolysis process. There aresome advantages such as ... 

  • lt has higher calorific value as compared to natural gas.
  • It can be replaced where natural gas and propane are stored.
  • The high energy gas may be utilized as a source of energy for the Pyrolysis process.
  • The amount of gas generated in the system is 12% to 15% of the total amount of recycled tyres and considering the 10 ton scrap tyre/day recycling capacity, the facility generates 1200 -1500 m3/day gas, which has an enormous energy potential when evaluated.




Product Details

Tire Pyrolysis Production Process
The scrap tire is shredded into proper tire chips and continuously to be fed into the reactor for the normal pressure low temperature pyrolysis together with the low temperature sulfur transfer catalyst through the hot sealed device.
→    The pyrolyst oil gas is turned into fuel oil and little combustible gas (recycling use after scrubbing) after fractionation and cooling through oil separator.
→    The solid output—raw carbon black and steel will be separated by magnetic separator. The raw carbon black will be automatically transferred to the carbon black production system and the industrial grade carbon black will be obtained after a serious of processes like milling etc. or will get other kinds of high-value chemical material. The separated steel could be sold as scrap steel.
→   The combustible gas will be totally used as fuel to the system after scrubbing process. The heating system adopts residual heat recycling technology, which far saving energy consumption and low down the running cost. The gas produced by the production line will be purified to meet the environmental standard then discharged.

Product Description

Characteristics
–         Adopts advanced low temperature pyrolysis patent technology, achieved industrial continuous operation. Prevents environmental and safety hidden risks from the basic root.
–         The patent heating technology and particular heat spreading technique together with the low temperature sulfur transfer catalyst ensure the materials are equally heated. The oil yield is high and the qualities of both oil and carbon black are excellent.
–         The combustible gas produced during the process will be totally used as fuel to the heating system plus the residual heat recycling technology, can increase heat efficiency and low down the running cost.
–         The low temperature pyrolysis technology far increases the safety performance as well as the equipment lifespan.
–         The particular gas purification system removes all the pollutants: the organic compounds and solid particles like H2S 、CO 、 CO2 、 SO2 、 SO3 、 NOX 、 NHetc., which make the emission specifications comply with highly regulated country standards like Europe and US etc.
–         The whole line adopts PLC Logical control system, could realize all points automatic control and to collect, calculate, record and print the data as well alarm.

Product Certification

This information is Verified by Bureau Veritas and validity period is 2013/04/24 --- 2014/04/24
All the information below may covers both RESEM Group, Our Relationship will be affirmed according to china laws and regulations , also it will be clearly display in the Business license >>

Production Capacity:

Product line name Production Line Capacity Actual Units Produced(Previous Year)
Pyrolysis Plant Equipment 300 sets 180 sets
Plastic Pyrolysis Machine 280 sets 120 sets
Oil Distilation Plant 200 sets 100 sets
Rubber crusher 300 sets 200 sets

Export Market Distribution:

Market Revenue(Previous Year) Total Revenue (%)
North America USD 242,500 6.59
South America USD 291,000 7.91
Eastern Europe USD 145,500 3.95
Southeast Asia USD 485,000 13.18
Africa USD 97,000 2.64
Mid East USD 336,000 9.13
Southern Europe USD 144,000 3.91
South Asia USD 1,940,000 52.69

Production Machinery:
Machine Name Brand & Model No. Quantity Number of Year(s) Used Condition
Plasma cutting machine LGK-63 18 4.0 Acceptable
Welding machine BX1-630 89 2.0 Acceptable
Automatic welding machine CZ 1 2.0 Acceptable
Rolling machine No information 3 2.0 Acceptable
Radial drilling machine Z3050 2 2.0 Acceptable

Testing Machinery:

Machine Name Brand & Model No. Quantity Number of Year(s) Used Condition
Vernier caliper 0-300mm 20 2.0 Acceptable
Petroleum products furnace carbon residue tester SYD-0170 1 2.0 Acceptable
Petroleum product sulfur content tester SYD-380 1 2.0 Acceptable
Petroleum products flash point and burning point tester SYD-3536 1 2.0 Acceptable
Petroleum product density tester SYD-1884 1 2.0 Acceptable
Petroleum products viscosity tester SYD-265B 1 2.0 Acceptable
Gradienter NLA432 1 2.0 Acceptable

Production Flow:

  • 1.Baiting
    1.Baiting
  • 2.Jointing
    2.Jointing
  • 3.Welding
    3.Welding
  • 4.Painting
    4.Painting

Certification:

Certified Picture Certification Name Certified By Certificate No. Product Name & Model No. Available Date-Expired Date
CE SGS 0465/IN-IST-09 Environmental-protection Oil-refining Equipment Using Waste Rubber and Plastics & HA-2-15,HA-2-18,HA-2-20/RESEM Nov 18, 2012 -- Jan 28, 2014
ISO9001:2008 Beijing Zhongshui Brilliant Certification Co.,Ltd 08909Q1968R0M Scope: Production and service of environmental-protection oil-refining equipment Using waste rubber and plastics. Nov 18, 2012 -- Jan 28, 2014
ISO14001:2004 Beijing Zhongshui Brilliant Certification Co.,Ltd 08909E0336R0M Scope: The environmental management systems of shangqiu donghe special equipments co., ltd. have the ability to deal with the production and service of environmental protection of oil-refining equipment using wasted rubber and plastic. Nov 18, 2012 -- Jan 28, 2014

Inquiry

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