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HA-35-PT 10 tons/day Tyre Pyrolysis Plant

HA-35-PT 10 tons/day Tyre Pyrolysis Plant-On this Product Details Page, You Can Find Comprehensive and in-Depth HA-35-PT 10 tons/day Tyre Pyrolysis Plant Descriptions; You can Contact the Supplier RESEM for More Tire,Tyre Pyrolysis,Pyrolysis Plant,HA-35-PT,Tyre Pyrolysis Plant,10 tons/day Tyre Pyrolysis Plant, Product, Price, Description from ( RESEM )...

HA-35-PT 10 tons/day Tyre Pyrolysis Plant
Payment & Shipping Terms:
  • FOB Price:US $ / Set
    Get Latest Price
  • Min Order:1 Set/Sets
  • Shipping PortQingdao, or Shanghai
  • Delivery Time:within 20 Days
  • Payment Terms:T/T, L/C, Western Union, Cash
  • Supply Ability:300
  • Capacity:10 Tones per Day

Parameter above for reference only,please click below to know more.

Click to download the HA-35-PT 10 tons/day Tyre Pyrolysis Plant Brochure
Sales Director: Mr. Mark Zhang

Product Features

1.Auto feeding&Discharging
2.no pollution and fully seal
3.withCE/ISO9001/14001
4.USA automatic welding technology
5. Life more than 5 years

Product Specifications

Items Contents
Raw material Waste tyres, scrap plastic, waste rubber
Structure form Horizontal
Model HA-20-PT HA-30-PT HA-35-PT HA-40-PT 2HA-35-PT
Size of reactor D2200mm
L6000mm
D2600mm
L6000mm
D2600mm
L6600mm
D2800mm
L6000mm
D2600mm
L6600mm
24-hour capacity 5 tons 8 tons 10 tons 12 tons 20 tones
Operating pressure Constant pressure
Heating material Coal, charcoal, fuel gas, fuel oil
FUEL OIL 45-50%
CARBON BLACK 30% t0 35%
STEEL WIRE 10% to 15%
GAS 10% to 12%
Material of reactor Q245R/Q345R boiler plate
Thickness of reactor 14mm&16mm
Rotate speed of reactor 0.4--0.8turn/minute
Mode of cooling Water cooling
Power in total 22-30Kw
Life 5 years


Product Details

Place of Origin: Henan China (Mainland)       
Brand Name: RESEM     
Model Number: HA-35-PT
Type: Tire Recycling Machine
Reactor Material: Q245 R boiler steel
Reactor Size: 2800*6000mm
Reactor Thickness: 14mm,16mm, 18mm    
welding:   automatic welding machine
Raw Material: Waste Tires
Capacity: 10 Tons per day
driving form: gear driver
Power: 28KW    
Plant Weight: 32 tons 
Oil Percentage:  45%-50%
Cooling Form:  Water cooling
Noise dB(A):≤85
Operation Pressure: Normal pressure
Final Product: crude oil
Auxiliary Product: good carbon black and steel
Fuel: Coal,wood,waste gas, fuel oil
workers need: 3 people
Area required: 12x30m, storage area not included
Warranty: 15 months


 
Process of HA-40-PT 10 tons/day Pyrolysis plant 
Whole Nylon / Radial Rubber Tires are charged into the horizontal revolving reacoter. The charge is heated externally by gas/wood or coal firing. At cerain temperature hydor carbon gas starts to evolve.which is used as a fuel for further heating of the reactor. At the start of pyrolysis reaction oil vapor and gases stars to evolve. Oil is condensed, cooled and sent for storage while as gas is used for the heating of the system to maintain temperature. On the completion of the reaction reactor is allowed to cool slowly. Steel wires and carbon black powder are taken out. The reactor is recharged for the next run.
 
List of major machineries.:
1. Pyrolysis Unit With Accessories.
(Main pyrolysis unit with dual (gas/diesel) fired heating burners, control panel, rubber feeder, cyclone , condensers, intermediate storage tank, diesel (for burner) storage tank, gears and motors(non-flp),carbon black conveyer.
2. Tyre Shredder.(Bought-Out Item)
3. Carbon Grinding Unit (Optional)
4. Distillation Unit (Optional)
5. Product Oil Storage Tank. (Bought-Out Item)

Product Description

Product reclaiming rate:
Fuel oil: 45~50%            Carbon black: 35~38%            Steel wire: 9~11%
Flammable gas: 5~7% (will be recycled by the equipment self after the scrubbing procession).
Production safety:
The adoption of remote fixed temperature heating, low temperature depolymerization and other technology realizes automatic input and output and thus ensures safe, efficient, reliable, continuous and stable operation of the whole system.
 
FUEL OIL (40% to 45%)
The main oil product produced by our recycling application is the fuel oil that is wide used for industrial and commercial purposes. The oil has 40% to 45% of the amount of recycled scrap tyres, which will be carried with licensed tanker trucks. 

After distillation of diesel, mixed oil and GB 0# diesel technical indicators comparison
 

items diesel(afterdistillation) Mixed oil,pyrolysis oil GB 0# diesel
Oxidation stability 2.0 1.5 2.5
volume % 0.005 0.005 0.05
steam residual carbon residue % 0.25 0.25 0.3
ashes% 0.008 0.1 0.01
copper corrosion/level 1.1 1.1 1
water % traces 1 traces
mechanical impurities no no no
density 0.85 0.88 0.83-0.87
Freezing point /℃ -10 -5 0
Flash point(closed)/℃ 45 40 55
Kinematic viscosity 2.5 5.0 3.0-8.0
combustion value 9500 10000 8500
color 1.2 4.5 ≤3.5
Cetane number 43 38 46
 
CARBON BLACK (30% t0 35%)
Carbon Black is the main product recycled by Pyrolysis technology. The amount of recycled carbon black is 30% to 35% (depending on the type of tyres) of the total amount of scrap tyres recycled in the system. Carbon black is used as raw material or main ingredient in many industries and the chemical structure of carbon black strengthens, lengthens the endurance, and improves the coloring features of the materials.


Carbon Black Specifications
Properties Analysis Method Rubber powdered carbon Carbon black grades in US
HAF(N330) SRF(N754) MT(N908)
Iodine Adsorption Number, mg/g ASTM D-1510 176 82 24  
DBP Absorption, cm3/100g ASTM D-2414 78 92-102 50-65 26-44
CTAB Surface Area, m2 /g ASTM D-3765 68 74-90 23-39  
pH - Value ASTM D-1512 9 7-9 7-10  
Heating Loss, % max ASTM D-1509 1.5 2.5 1.5 1.5
Ash Content, % max ASTM D-1506 10 0.5 0.5 0.5
Average Particle Size, nm MICROSCOPE
ELECTRONIQUE
300 mesh      
Carbon black produced by Pyrolysis process (CBp) is more economical compared to carbon black produced primarily from petroleum and is more price-efficient to be used as an ingredient in the industries listed; 

  • 1. Electric cable jacketing
  • 2. Conveyor band
  • 3. Carrier Bands
  • 4. Hose and doormat
  • 5. Black nylon bag
  • 6. Rubber additive
  • 7. Automotive spare parts
  • 8. Heat isolation
  • 9. Black colorant in rubber materials
  • 10. Plastic pipes
  • 11. Industrial rubber products
  • 12. Fire fighting
STEEL WIRE (10% to 15%)
Tyres contain steel wires and the amount range of 10% to 15% of thetotal tyre wastage. All of the steel present in the tyre can be detached after the Pyrolysis recycling process is completed. Valuable steel wires are pressed and sold to steel and scrap dealers. 

GAS (10% to 12%)
Non-Condensable gases arise during the pyrolysis process. There aresome advantages such as ... 


  • 1. lt has higher calorific value as compared to natural gas.
  • 2. It can be replaced where natural gas and propane are stored.
  • 3. The high energy gas may be utilized as a source of energy for the Pyrolysis process.
  • 4. The amount of gas generated in the system is 12% to 15% of the total amount of recycled tyres and considering the 10 ton scrap tyre/day recycling capacity, the facility generates 1200 -1500 m3/day gas, which has an enormous energy potential when evaluated.
  •  
The warranty and after-service

1)We will supply the foundation drawings to buyer after get deposit.
2We will send engineers to install the machine when the machine reach buyer's factory. The engineer will installation,guide the machine, then training the workers for buyer.
3)We warranty the complete machine 2 years, we will maintenance all it life.When the machine can not running normal, the buyer can call us, we will help buyer repair it by call, if can not solve, we will send engineer to buyer's factory at the shortest time.
Packaging & Delivery
LJ-2200*6600 : two 40HQ containers LJ-2600*6600 : one 40HQ container and one 40FR container(open container) LJ-2800*6600 : one 40HQ container and one 40FR container(open container)
Delivery Detail:        30days after deposit

 


Feasibility Analysis Report
 SC-20 20TON SEMI CONTINUOUS PYROLYSIS PLANT
 Daily Production Cost 
 Waste Tire price: US$100/Ton.
 Sub Total US$100X20=2000$ per day
 
Consumptions
 Electricity Power Consumption
 Shredder: 20x263KW=5260KWH
 Pyrolysis:20x40KW=800KWH
 Carbon black milling: 7.5x153KW=1147.5KWH
 Carbon black pelletizer: 6x95KW=570KWH
 Sub Total: 5260+800+1147.5+570=7777.5KWH
 Electricity Cost : 0.2X7777.5=1555$

 Nature Gas Consumption
1400 CBM Nature Gas                                                                         
 Nature gas cost: 0.3x1400=420$
Water 60m3
 Total Consumption Cost: 1555$+420$=1975$
 Workers Salary
 30$X24=720$
 Daily production cost totally: US$2000+1975+720=US$4695

 Daily product selling income
 Steel wire: 5.6Ton. Price: US$350/Ton.
 5.6X350=1960$
 Carbon black: 6Ton. Price: US$800/Ton
 6X800=4800$
 Tire oil: 7Ton. Price: US$800/Ton
 7X800=5600$
 Totally Income: 1960+4800+5600=US$12360
 Net Profit
 US$12360-4695=US$7665/DAY
 US$7665x26=199290//Month
 US$199290X12=US$2391480/Year

Customer cases 
We have been exported to
USA, Saudi Arabia,Poland,Romania,Malaysia,India,Pakistan,Thailand,Vietnam,Indonesia,South Africa, Korea, Bangladesh, Mongolia, Iran, Kenya, Philippines, Nigeria, Uganda, Syria, Brazil etc.

 


Product Certification

This information is Verified by Bureau Veritas and validity period is 2013/04/24 --- 2014/04/24
All the information below may covers both RESEM Group, Our Relationship will be affirmed according to china laws and regulations , also it will be clearly display in the Business license >>

Production Capacity:

Product line name Production Line Capacity Actual Units Produced(Previous Year)
Pyrolysis Plant Equipment 300 sets 180 sets
Plastic Pyrolysis Machine 280 sets 120 sets
Oil Distilation Plant 200 sets 100 sets
Rubber crusher 300 sets 200 sets

Export Market Distribution:

Market Revenue(Previous Year) Total Revenue (%)
North America USD 242,500 6.59
South America USD 291,000 7.91
Eastern Europe USD 145,500 3.95
Southeast Asia USD 485,000 13.18
Africa USD 97,000 2.64
Mid East USD 336,000 9.13
Southern Europe USD 144,000 3.91
South Asia USD 1,940,000 52.69

Production Machinery:
Machine Name Brand & Model No. Quantity Number of Year(s) Used Condition
Plasma cutting machine LGK-63 18 4.0 Acceptable
Welding machine BX1-630 89 2.0 Acceptable
Automatic welding machine CZ 1 2.0 Acceptable
Rolling machine No information 3 2.0 Acceptable
Radial drilling machine Z3050 2 2.0 Acceptable

Testing Machinery:

Machine Name Brand & Model No. Quantity Number of Year(s) Used Condition
Vernier caliper 0-300mm 20 2.0 Acceptable
Petroleum products furnace carbon residue tester SYD-0170 1 2.0 Acceptable
Petroleum product sulfur content tester SYD-380 1 2.0 Acceptable
Petroleum products flash point and burning point tester SYD-3536 1 2.0 Acceptable
Petroleum product density tester SYD-1884 1 2.0 Acceptable
Petroleum products viscosity tester SYD-265B 1 2.0 Acceptable
Gradienter NLA432 1 2.0 Acceptable

Production Flow:

  • 1.Baiting
    1.Baiting
  • 2.Jointing
    2.Jointing
  • 3.Welding
    3.Welding
  • 4.Painting
    4.Painting

Certification:

Certified Picture Certification Name Certified By Certificate No. Product Name & Model No. Available Date-Expired Date
CE SGS 0465/IN-IST-09 Environmental-protection Oil-refining Equipment Using Waste Rubber and Plastics & HA-2-15,HA-2-18,HA-2-20/RESEM Nov 18, 2014 -- Jan 28, 2016
ISO9001:2008 Beijing Zhongshui Brilliant Certification Co.,Ltd 08909Q1968R0M Scope: Production and service of environmental-protection oil-refining equipment Using waste rubber and plastics. Nov 18, 2014 -- Jan 28, 2016
ISO14001:2004 Beijing Zhongshui Brilliant Certification Co.,Ltd 08909E0336R0M Scope: The environmental management systems of shangqiu donghe special equipments co., ltd. have the ability to deal with the production and service of environmental protection of oil-refining equipment using wasted rubber and plastic. Nov 18, 2014 -- Jan 28, 2016

HA-35-PT 10 tons/day Tyre Pyrolysis PlantHA-35-PT 10 tons/day Tyre Pyrolysis Plant

Related TAG: Pyrolysis Plant, tyre pyrolysis plant, tyre pyrolysis, Tire, 10 tons/day Tyre Pyrolysis Plant, HA-35-PT,

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